What is eco-friendly 3D filament?

Eco-friendly 3D filament is a new alternative to the classic plastic filament. 3D printing requires a lot of energy and oftentimes uses non-biodegradable materials. For example,ABS is made from petroleum. Information technology is one of the most mutual 3D press materials when it comes to filament extrusion.

However, innovations at present offer the opportunity to3D impress ecologically and responsibly at a lower cost. Many biodegradable filaments, made from recycled materials, have been adult to exist environmentally friendly and have become alternatives to plastic filaments.

By incorporating a biodegradable plastic base (in the course of fibers or powders), information technology is possible to create filaments that include a high percentage of organic textile.

3D printing from recycled plastics

How to brand 3D printing materials from plastic waste

Thanks to Tyler McNaney’sFilabot, or MIT’southward Recyclebot, it is possible to create ecological filament at home past recycling plastic waste matter. These machines turn waste matter into a 3D filament that a 3D printer can use.

A canteen of milk recycled by the Filabot converts into 2.5 meters of 3D filament.

First, the car crushes recyclable plastic waste product (bottles, boxes, etc.) to transform it into plastic pellets (or granules). The recycling machine and so heats and extrudes these pellets into the shape of filament. The filament is then wrapped around a spool so that it can exist reused again by a 3D printer.

Eco-friendly 3D filament
Image of the Filabot plastic extruder’s recycling process. Recycled plastic is inserted earlier exiting as a 3D filament that a 3D printer can reuse.

Reuse 3D printed objects and plastic impress waste product

3D printing requires patience and involves a lot of testing to perfectly configure a 3D printer and produce quality 3D models. Many of these tests upshot in print fails, extra textile, supports, or simply former pieces that are no longer useful.

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Plastic waste material extruders such as the Filabot or ProtoCyclercan recycle this plastic waste matter. This innovation, with its ecological aspect, also represents a big toll saving for the users who can reduce their 3D filament expenses.

Eco-friendly 3D filament
Various 3D-printed objects made from old plastic waste that was turned into filament by the ProtoCycler.

Purchase 3D filament made from recycled materials

The Dutch startupRefil sells 3D filament made from two recycled plastics, ABS and PET. These two plastics mainly come from plastic bottles and motorcar dashboards.This award-winning innovation is called Refilament.

According to Refil’southward co-founder Casper van der Meer, the recycled filament (free of toxic additives), boasts the same features every bit ordinary filament and is available at a cost between thirty and 40 dollars a spool.

Eco-friendly 3D filament
Black ABS 3D filament produced by Refil from quondam car dashboards.

3D printing with biodegradable 3D filament

PLA, a cornstarch-based 3D printing material

With ABS,PLA is the well-nigh commonly used 3D printing material when information technology comes to filament deposition.

PLA is made from cornstarch. It is uniform with most 3D printers using extrusion 3D printing engineering science.

Unlike ABS, PLA is a biodegradable material. Thanks to its non-toxicity, PLA can also be used to 3D print objects that will be in contact with food.

The main weakness of PLA is its loftier sensitivity to moisture and its tendency to break rather than curve. It makes it more hard to handle than ABS.

Eco-friendly 3D filament
Greenish and blueish frogs 3D printed from PLA.

Sustainable 3D printing: paper, an culling to plastic

Mcor Technologies (now
CleanGreen 3D) is a 3D printer manufacturer that has successfully made 3D press material from paper. Their
Laminar 3D printing technology
successively cuts sheets of paper and glues them onto each other to 3D impress an object.

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Newspaper is non equally environmentally friendly as PLA, merely it is a serious culling to more toxic materials. It also costs much less:a ton of newspaper costs around €1,300 while a ton of PLA costs between €v,000 and €10,000.

Eco-friendly 3D filament
A colorful and complex geometric effigy 3D printed with paper using aMcor 300+ printer.

Plant-based 3D printing materials

Many establish-based filaments have been adult, such every bit the soy-basedFilaSoy orSeaWeed, a material made from seaweed. The Algix from 3DFuel is also available and is made from nuisance algae.

Forest is too a material that is used to make natural 3D filaments. For case,Laywood is fabricated upwardly of 40% of wood, which gives it a bear upon and appearance similar to woods.

ColorFabb has even adult two 100% organic filaments: the WoodFill made up of 70% PLA and 30% wood fiber, and the BambooFill, half bamboo, and half PLA.

Finally, oysters and coconuts have also been experimentally used to create new 3D filaments.

Eco-friendly 3D filament
A small 3D printed elephant fabricated with ColorFabb’s Woodfill material.

3D press with recycled edifice materials

3D printed houses fabricated from recycled physical

The Chinese visitor WinSun Decoration Design Applied science received attention in 2014 by 3D printing x houses in less than 24 hours. These were 3D printed from a mix of cement, industrial waste matter, and recycled fiberglass. In 2015, they did it again, this time with afour-story building, and likewise succeeded in less than 24 hours.

In January 2018, the same visitor 3D printed bus stops at Fengjing Town in Shanghai.

In Amsterdam, a canal house was also 3D printed by DUS Architects in 2016. This house, designed in partnership with Henkel, is 3D printed with bioplastics. Information technology consists of 80% ecological materials.

Examples: two innovative projects to recycle plastic waste

An eco-friendly 3D printer launched by Coca-Cola, 3D Systems, and will.i.am

will.i.am, who was previously artistic managing director of the 3D printer manufacturer3D Systems, had teamed up with Coca-Cola to createEkocycle. The Ekocycle is a 3D printer that uses a 3D filament, of which 25% is made from recycled plastic bottles.

Ekocycle’s goal is to collaborate with the globe’s most influential brands and use technology, art, and mode to change an entire culture. It’s the kickoff of a more sustainable lifestyle through 3D printing. Waste is waste matter only if we waste product it.

volition.i.am

Ekocycle will be able to 3D impress objects with a build volume of ane hundred cubic centimeters, with a minimum layer thickness of lxx microns.

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3 500ml Coca-Cola bottles are needed to make one Ekocycle cartridge. The bachelor colors Coca-Cola’due south allegorical colors: red, black, and white.

Eco-friendly 3D filament
will.i.am, a founding member of the Black Eyed Peas and 3D Systems’ previous artistic director, presenting the Ekocycle eco-friendly 3D printer.

Clean beaches and 3D printed souvenirs of the body of water

In 2014, two Swiss entrepreneurs, Jennifer Gadient and Fabian Wyss, launched theSeafood Project. This projection aimed to clean the beaches of France, Spain, and Morocco by recycling all plastic waste material into 3D printed objects.

The couple left France in October 2014 and collection down to Morocco in their van, in which they had all the necessary equipment for 3D printing.

On the beaches, they recovered plugs, bottles, and other plastic waste material. With the help of an extruder and a shredder, they transformed this waste into 3D filament. They and so 3D printed objects with an Ultimaker3D printer and sold them on their website.

Eco-friendly 3D filament
Picture of Jennifer Gadient and Fabian Wyss in front end of their van, equipped with a 3D printer to recycle plastic waste product from beaches.